1, Winter, 518
The metal table already had light score marks on it, so Maria knew the crucible had been set on it in the past. Doing so, she quickly handed off gloves and tongs. Once Cosette was ready, she carefully poured the gold into the sand mold until it came to the top and almost spilled. Nearly all of the gold had been used, so the crucible was set by the forge. Unscrewing the vice, the mold was set on the table. Cosette looked around then rolled her eyes slightly.
“Silly me, I did forget some tools. Would you get me the pliers and hand saw out of the tool chest?” For a moment Maria rummaged around in the chest, then set the requested tools on the table. When the mold was pulled apart, she could see a high quality gold ring in the sand where the pattern had been not too long ago. With the pliers, Cosette pulled it free, blew a tiny bit of sand off, then quenched it in a metal cup filled with water sitting at the corner of the table.
“And there you have it, one gold ring.” The ring as still crude and would require some work, but Maria could already picture in her mind what it would look like finished. It didn't take long for Cosette to saw off the extra little bit from the pouring. “And now the hardest part, sanding it down.”
Seeing there was nothing to sand with, Maria looked through the tool chest again, finding a metal file and some rough paper and held them up. Cosette responded by placing the ring on the table and smiling.
“Time to see how well you can smooth metal, so have fun.” Maria resisted the urge to smack her boss with the metal file, wanting to try casting a ring instead of smoothing one. Deciding to instead be a dutiful employee, she sat down in the chair and placed the ring in the vice carefully. As she got ready to start sanding, the bell over the front door dingled, drawing Cosette downstairs. Annoyed at being stuck with the grunt work, Maria took the piece of rough paper and began to the process of smoothing the metal.
She also tried several different ways as well. At first she just rubbed the paper back and forth, then when her wrist got tired the method changed. Holding the paper with both hands, she tried rubbing it over the top. That didn't work very well, so she soon ended up back to simply sanding with one hand, but would occasionally change the one used to spare her wrist undue strain. It took nearly an hour just to smooth the outside. The inner part of the ring would be the hardest, so that was saved for last. For the sides Maria used the metal file, but was careful not to apply too much pressure. Cosette had been right that the smoothing portion of the process was the hardest. It required a lot of elbow grease, and attention to detail.
WC: 510
“Silly me, I did forget some tools. Would you get me the pliers and hand saw out of the tool chest?” For a moment Maria rummaged around in the chest, then set the requested tools on the table. When the mold was pulled apart, she could see a high quality gold ring in the sand where the pattern had been not too long ago. With the pliers, Cosette pulled it free, blew a tiny bit of sand off, then quenched it in a metal cup filled with water sitting at the corner of the table.
“And there you have it, one gold ring.” The ring as still crude and would require some work, but Maria could already picture in her mind what it would look like finished. It didn't take long for Cosette to saw off the extra little bit from the pouring. “And now the hardest part, sanding it down.”
Seeing there was nothing to sand with, Maria looked through the tool chest again, finding a metal file and some rough paper and held them up. Cosette responded by placing the ring on the table and smiling.
“Time to see how well you can smooth metal, so have fun.” Maria resisted the urge to smack her boss with the metal file, wanting to try casting a ring instead of smoothing one. Deciding to instead be a dutiful employee, she sat down in the chair and placed the ring in the vice carefully. As she got ready to start sanding, the bell over the front door dingled, drawing Cosette downstairs. Annoyed at being stuck with the grunt work, Maria took the piece of rough paper and began to the process of smoothing the metal.
She also tried several different ways as well. At first she just rubbed the paper back and forth, then when her wrist got tired the method changed. Holding the paper with both hands, she tried rubbing it over the top. That didn't work very well, so she soon ended up back to simply sanding with one hand, but would occasionally change the one used to spare her wrist undue strain. It took nearly an hour just to smooth the outside. The inner part of the ring would be the hardest, so that was saved for last. For the sides Maria used the metal file, but was careful not to apply too much pressure. Cosette had been right that the smoothing portion of the process was the hardest. It required a lot of elbow grease, and attention to detail.
WC: 510