Solo [Sultros Blades] Collar

Eanos creates the collar for the sword

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This shining population center is considered the jewel of The Sylira Region. Home of the vast majority of Mizahar's population, Syliras is nestled in a quiet, sprawling valley on the shores of the Suvan Sea. [Lore]

[Sultros Blades] Collar

Postby Eanos on November 7th, 2013, 2:29 pm

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7 Fall, 513AV

It was interesting to Eanos that the whole of the sword was dependant upon so many different parts. In many ways this was a weakness for a failure in any one part threatened the usability of the sword. Against this the sword was a specialist weapon, a weapon for those who understood it and cared for it. It was not a rough piece of metal with a forged guard and hilt welded onto the end which could happily pass from one recruit to the next, carried around in all weathers and conditions, stored in a barrel of water one day and used to pry open a box the next. This was not a sword to be abused but one to be passed on to the next generation, though the hilts and scabbards would have been replaced several times, and even the blade itself might have seen at least a few re-polishes over that lifetime.

One of the key items was a small collar, often made of copper or similar alloy, sometimes gilded but all in all it was one of the most apparently insignificant items. It served however to be the thing on which the sword guard was mounted and which would hold the sword in the scabbard in such a way that minimised the risks of damage to that blade.

Eanos pulled a suitable sheet of copper from his store of that metal and carefully measured it using the sword blade as a guide for one of the traditions of this part was that as little metal as possible was wasted. Eanos had wondered about this in the past and come to the conclusion that on a dress sword it would likely be made of gold or similar and the need to waste as little as possible had merely become a habit which was passed down to future smiths with no explanations of it.

With hammer and chisel he cut out the piece he wanted using the lines that he had scribed and replaced the rest in his store. One of the ways that there was little waste was that nearly all the shaping of the part would be done by forging it. He started the work by starting to create a wedge shape by thinning down one long edge. This would be the edge that was closest to the point of the blade and the wedge shape served two purposes. The thick end was lodged in the handle which meant that it would not pull out of the handle if the wedge became a stiff fit in the top of the scabbard. Drawing the sword aside the reverse was also true for it was a close fit on the sword and helped keep the hilt attached. The thin end served as a guide to get the blade into the centre of the scabbard and then as the sword was pressed downward so the wedge would gradually become a tighter fit until if finally lodged solid and meant the sword would not fall out. Of course that also meant that the sword needed to be eased free of the scabbard before it could be drawn, but that was true of most swords which used collars to somewhat similar purposes.
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Eanos
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[Sultros Blades] Collar

Postby Eanos on November 7th, 2013, 3:09 pm

The collar however was not simply a wedge in shape, it was slightly more complex than that and soon Eanos had to start altering his technique. The copper sheet was placed back into the forge to reheat to red hot on a regular basis as it was one of the metals which worked hardened when being hammered but the heat allowed the metal structure to reform. It was a simple enough procedure that he didn’t even think about using his auristic vision to examine the djed flows to see the metal crystallise and then to see them dissolve away.

As the metal started to thin along the front edge he left the centre alone for this would sit on the spine of the sword and it was this that would take the greatest wear in drawing the sword and returning it to the scabbard, for unlike many swords this one was done with the sword at least partially upside down or at least on its side so that the spine of the blade ran along the inside of the scabbard protecting the edge of the blade for more important things.

Since copper was soft and he was used to hammering steel it did not take long for the shaping to happen, in fact if anything it concerned him that it happened as quickly as he did for he was using a lighter hammer and putting in less force. Once he was happy with the basic profile of the wedge he needed to test fit it onto the sword. Before that happened he needed to create a hollow on the inside of the collar that would perfectly match the curve of the spines profile. He achieved this by using a punch with a curved head which was the same as the sword spine profile, denting the collar up into the reverse side of the raised spine that he had left with his forging.

Then the collar was carefully bent along the edges of the raised spine into a U shape. Back in Sultros there were special tongs used for this which had carefully polished inner sides so that the steel did not mark the soft copper surface. Since Eanos did not have any of these and at that point was not minded to make any he simply used the edge of a small anvil and carefully hammered them into something close enough to the final shape that he could then slip it onto the end of the tang and start to bring it closer into shape. At first he worked near the far end of the tang to ensure that the hammer did not come near the relatively brittle edge of the blade, but as the copper shape became a closer fit he had to move up to the final position where it would sit as this after all was the shape and place that it needed to fit perfectly. Still it needed to be taken off and heated to counter the effects of work hardening and also as he worked so metal was moved downward until some overhung the bottom and thin edge of the tang. This he cut off once he was happy with the shaping so far.

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[Sultros Blades] Collar

Postby Eanos on November 7th, 2013, 4:44 pm

Now that the collar was shaped to fit the tang and as a result had the same profile as the blade it needed to be converted from a U shape into a sealed collar. With the excess metal removed it was left with the ends of the collar just touching each other but a gap remained between them and the flattened bottom of the tang. This needed to be filled because there was a step from the sharp edge of the blade up to the bottom of the tang and currently despite the collar fitting closely all round this was not. With a fillet of metal inserted the collar would butt securely against the edge of the blade making a much more secure joint.

It did not take long to cut and file a fillet of copper to fit this gap and then he soldered the fillet in place and at the same time soldered the ends of the collar together. The result was a solid ring which was perfectly shaped inside to fit along the tang. He made a test fit on the tang and had to gently tap the collar along to move it into place. It gave him some pleasure to see at last the blade starting to take shape as a sword and to now be moving into the finishing stages of the work.

With the collar tapped along the tang and stretched out to an exact fit with some careful hammering it was time to start the dressing work for it needed a very fine finish. The part would be immediately on show the moment that the sword was drawn so there was no room for poor workmanship.

Having removed the collar once more he started with files to remove the forging marks, carefully supporting the inside so that it did not bow inward as he did so. The rough files were quickly replaced by finer ones as all imperfections were removed and the shape was sharpened up so that the flat edges were properly flat and the corners between them were even and straight. Decorative file work was done on the outside of the spine edge and then the final polishing was begun with wet charcoal as an abrasive and wiped off when all the fine scratches were removed with a clean cotton cloth. Now, after then washing it clean the metal gleamed softly and being copper was especially vulnerable to finger marks so for the next stage it would only be handled by holding it in a cloth and he needed to be careful where he put it down so that it did not pick up scratches.

There was just one more stage now and it involved a chemical that he had borrowed as it were from Ros for this occasion. Heating it gently he slipped the collar into it and left it to simmer for about thirty chimes. He was tempted to use his auristic vision for this but he restrained himself as he knew what the process entailed. As with any polishing technique the charcoal, soft as it was had work hardened the surface of the copper and now the chemical changed the very nature of it. Copper when it corroded did not rust in the way that steel and iron did, but instead a protective but soft layer formed. This chemical reaction was similar but the protective layer also hardened the copper and when he carefully lifted it out with a wooden stick and washed it off, for he preferred to keep even his Isurian skin well away from chemicals like this the surface glowed with a glossy black. He inspected it carefully, able to touch it now though he wiped it after and then put it safely away.

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[Sultros Blades] Collar

Postby Taylani on November 15th, 2013, 10:08 pm

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XP Award!


Eanos:

XP Award:
  • +3 Weapon Smith
  • +2 blacksmithing


Lore:
  • Weapon smith: Weakness in one part of the sword can cause it to fail
  • Blacksmithing: As little

Notes:
Comments :
Pm me if you have any concerns about your grade. Please remember to edit or delete your grade request.

TAYLANI
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